The Horizontal Machining Center represents the pinnacle of precision engineering and operational efficiency, designed to elevate machining processes to unprecedented levels of accuracy. This cutting-edge machine is engineered to deliver high-precision five-sided gantry machining for base castings, transforming the way machining operations are executed. By allowing complete milling, drilling, and tapping of five sides in a single clamping, it eradicates clamping errors, enhancing overall machining accuracy and end-product quality.
The core of the Horizontal Machining Center's stability and precision lies in the groundbreaking design of its base. Models such as the KMH-630 and above feature an inverted "T" layout, a layout that not only ensures high structural rigidity but also eliminates any concerns about overturning torque throughout the machine's full stroke. This unique base configuration serves as the foundation for impeccable precision, providing a stable platform for intricate machining operations.
The
Horizontal Machining Center features an indexing table that operates at 1°x360, setting new standards for positioning accuracy. The incorporation of rattle disc positioning enhances the machine's ability to consistently achieve precise positioning, ensuring that each operation is executed with meticulous detail. The screw mechanism is fortified with a set of 60" angular contact ball bearings, offering double support and pre-stretching for impeccable transmission accuracy. This synergy of technologies guarantees that the machine's movements are faithfully translated into precise machining actions.
Engineered for Reliability and Endurance
A cornerstone of the
Horizontal Machining Center's capability is its robust and resilient construction. The integration of a heavy-duty high-precision roller guide underscores the machine's capacity to withstand the demands of large load cutting while providing superior vibration damping. This combination of strength and stability allows the machine to maintain exceptional performance under the most challenging machining conditions.
The spindle, a critical component in machining accuracy, receives meticulous attention in the Horizontal Machining Center. Equipped with a high-precision spindle sourced from Taiwan, this machine ensures that stability and accuracy are maintained throughout the machining process. The spindle's standard speed and spindle air curtain protection device work in tandem to safeguard spindle accuracy and prolong its operational life, even during prolonged and intensive machining sessions.
The spindle's high-power double-winding servo motor adds another layer of performance, delivering unparalleled output torque for demanding machining tasks. This combination of high-power drive and precision spindle establishes a foundation for achieving intricate geometries and exceptional surface finishes.
Seamless Lubrication and Reliable Tool Changing
To guarantee smooth and consistent operation, the
Horizontal Machining Center employs an intermittent centralized lubrication oil supply system. This innovative system delivers periodical, quantitative oil supply to each lubrication point, fostering the formation and maintenance of the precise lubricating oil film required for optimal performance. This friction-reducing mechanism not only enhances operational efficiency but also prolongs the machine's operational life.
In the realm of tool changing, the Horizontal Machining Center integrates a renowned cam manipulator type tool changer, hailing from Taiwan's esteemed brand. This tool-changing system is a testament to stability and reliability, ensuring that the transition between tools is seamless and precise, minimizing downtime and maximizing productivity.
The Horizontal Machining Center stands at the forefront of precision machining technology, offering a harmonious blend of innovation, structural integrity, and operational excellence. Its ability to execute high-precision five-sided gantry machining, along with its carefully designed base, transmission mechanisms, spindle system, and lubrication technology, makes it an indispensable tool for industries demanding nothing short of perfection. This machine reshapes the landscape of precision machining, setting new benchmarks for accuracy, reliability, and efficiency in a single clamping configuration.