1. Artificial aging treatment: technical principles and unique advantages
Artificial aging treatment, as an advanced heat treatment technology, is centered on stress relief annealing of metal materials by precisely controlling the heating temperature and holding time. This process can penetrate deep into the metal and effectively eliminate the residual stress generated by the material during casting, forging, welding, etc., thereby stabilizing the organization and size of the material. Compared with traditional natural aging treatment, artificial aging treatment not only greatly shortens the time, but also eliminates stress more thoroughly, which has a significant effect on improving the mechanical properties and stability of metal materials.
In the manufacturing process of the engraving and milling machining center body, metal materials undergo multiple processes and often accumulate a large amount of residual stress inside. If these stresses are not handled, they will seriously affect the rigidity and stability of the body, thereby reducing the processing accuracy and efficiency. Artificial aging treatment is aimed at this problem, and the body is deeply optimized through scientific methods to make its performance a qualitative leap.
2. Improved rigidity: Strengthen the body structure and resist deformation
The rigidity of the engraving and milling machining center is an important guarantee for its processing accuracy. In the process of high-speed and high-precision processing, the body needs to withstand huge cutting forces and vibration shocks. If the rigidity of the machine body is insufficient, it is very easy to deform, resulting in increased processing errors. Artificial aging treatment eliminates the residual stress inside the machine body and makes the material structure more uniform and dense, thereby significantly improving the overall rigidity of the machine body. This change enables the engraving and milling machining center to maintain higher stability and precision when facing complex processing tasks, ensuring that the processed parts are accurate in size and perfect in shape.
3. Enhanced stability: optimize stress distribution and reduce vibration
In addition to improving rigidity, artificial aging treatment can also effectively enhance the stability of the machine body of the engraving and milling machining center. During the processing process, the vibration of the machine body is one of the important factors affecting the processing accuracy. Vibration not only causes increased tool wear and reduced surface quality, but may also cause serious problems such as machine tool resonance. Through artificial aging treatment, the stress distribution inside the machine body is optimized, reducing local vibration caused by stress concentration. At the same time, the uniform and dense material structure also improves the damping performance of the machine body, further suppressing the generation and propagation of vibration. This enables the engraving and milling machining center to maintain a more stable processing state during long-term, high-load operation, ensuring stable output of processing accuracy and efficiency.
4. Significant comprehensive benefits: Improve processing quality and extend equipment life
The improvement of the rigidity and stability of the engraving and milling machining center body by artificial aging treatment is not only reflected in the improvement of processing accuracy, but also brings many comprehensive benefits. On the one hand, higher processing accuracy and stability make the quality of processed parts more reliable, meeting the urgent needs of aerospace, automobile manufacturing, precision instruments and other fields for high-precision parts. On the other hand, the stable processing state reduces the occurrence of tool wear and machine tool failures, extends the service life of the equipment, and reduces the company's operation and maintenance costs. In addition, with the improvement of processing accuracy, the company can also undertake more high-value-added and high-tech processing tasks, further broadening the business scope and market space.